MaTig-501 Automatic welding system
MaTig-501 Automatic positioning tube to tube sheet TIG orbital welding system
The MaTig-501 system allows fully automated tube to tube sheet TIG orbital welding at highly competitive costs and with a significant reduction in production times. The MaTig-501 meets the ever increasing requirements for quality and repeatability in the execution of tube to tube sheet TIG orbital welding.
From extraordinary to revolutionary in 4 key points
in key costs
in welding times
Extremely high precision
of welding geometries
Enter the Industry 4.0 with MaTig-501
The CNC/PLC machine manufactured by Maus Italia perfectly follows the requirement of the "Internet of things" being equipped of systems that allows to obtain data and statistics indispensable for handling the internal process and to be able to take strategic decision for the company development. Contact us, we will be at your complete disposal for any information.Discover the new software that can transport your company in the Industry 4.0"
The new TIG welding head: one of a kind
This new and exclusive welding head has been designed and built entirely by Maus Italia.
A new and revolutionary internal tube "purging" system
The new integrated rotating purging system grant the internal protection of the tube during the welding with an extra gas line.
Fixed angle electrode position setup
The proposed system will maintain the welding geometry granting the perfect repeatability of every weld. Each geometry will have a dedicated angle setup easily interchangeable, really stable and solid.
Tungsten clamping head unique in it’s kind
The new system of the tungsten clamping allows a fast substitution of the electrode without any need of tooling and without moving the geometry of the filler wire guide, making this operation fast and precise.
Automized management of the filler wire
INTERPOL3Automatic programming of "radial off set" weld beam variation
Automatization of the radial off set for multi-pass welding: Possibility to CNC program the radius variation of the second pass without any hand-action from the operator (this will improve drastically the welding time). The rotation of the welding head is controlled by the CNC and it is interporable with the other axes.
Exclusive FOCS2 centring system
The exclusive FOCS2 centring system attached to the CNC, devoid of the traditional mechanical contact accessories, already widely tested on our MA-2501 work centres, ensures the highest precision in the geometry of the welded joints.It is a self-learning electropneumatic automatic tube centring device which is controlled by software exclusively created by Maus Italia:
AVC System technology
The AVC system ( Arc Voltage Control ), based upon the principle of Ohm’s Law, automatically manages the height of the arc during welding. The AVC technology involves the continuous monitoring of the voltage of the voltaic arc during welding, allowing it to modulate the distance of the electrode from the weld pool: This results in continuous penetration across all the welding being performed. In the MaTig-501, the AVC system is standard and is used in the management of the following:
The "details" that make all the difference
The electronic management of the new MaTig-501 is entrusted to the latest generation SIEMENS CNC hardware
Highest grade components
The components used in the construction of the MaTig-501 are sourced from world leaders, such as Bosch, Siemens and Festo
High speed guaranteed
The new MaTig-501 guarantees a higher torch rotation speed, in excess of 10 r.p.m., with a consequent substantial lowering of welding down times.
Third gas line
The MaTig-501’s exclusive welding torch allows the use of the third gas and the consequent possibility of separate management of each individual gas
Cooling system boosted for 24/7 use
The MaTig-501 is equipped with a brand new water cooling system inside the torch which allows it to significantly improvement the weld performance