Hydrex 5003 - Hydraulic system for expanding heat exchanger tubes
Hydrex 5003 - Ultra high pressure hydraulic system for expanding heat exchanger tubes with a minimum internal diameter of 7,00 mm ( 0.276" )
Hydraulic expansion finds its best application in the expansion of welded tubes for the fixing of the tube in the tube sheet hole, thanks to its exceptionally fast and competitive "single pass" execution, especially for expansion lengths exceeding 100 mm ( 4" ) where it replaces traditional expansion. Attentive to the increasingly stringent specifications dictated by designers in the petrochemical field, Maus Italia has designed and built the Hydrex 5003, a fourth generation product which has, over more than 15 years, garnered the approval of its customers. An evolution of the preceding model, the Hydrex 5003 features:
The features that make all the difference
+/- 1,5% of the probe pressure
Very high pressure
Up to 5000bar ( 72500 Psi )
The Hydrex 5003 comprises:
Hydraulic power unit
trolley-mounted on pivoting wheels with 9” touch screen control panel and CCP and SAC dedicated software.
HDP-4001 Probe holder
with probe insertion controller, quick coupling for probe change, integral remote control and 5m ( 16.4 Ft ) electric connection cable.
HWH-4000 Ultra high pressure hose
5m ( 16.4 Ft ) in length for connecting the unit to the probe.
Exclusive CCP control system
Continuous control for the ultra high pressure needed for tube expansion, designed by Maus Italia to eliminate out-of-tolerance expansions.
HDP-4001 Probe holder
Quick coupling probe holder with ergonomic aluminum handle and probe attachment in special material for high pressures.
Ergonomic, lightweight and with integrated remote control ( 24V ) for managing the beginning and the end of the cycle.
Control console Hydrex 5003
Control console with 9" touch screen display for intuitive control of all working parameters.
Thanks to the use of a last generation touch screen control panel, the Hydrex 5003 is extremely simple to learn and use on a daily basis.
Specific tools for the Hydrex 5003
Quick coupling probe with fixed and variable diameter for the hydraulic expansion of tube for use with the HDP-4001 probe holder
FDP Fixed diameter probe
For the expansion of tubes with a diameter from 8,0 to 30,0 mm ( from 0.315" to 1.181" )
VDP Variable diameter probe
For the expansion of tubes with a diameter from 15,9 to 50,8 mm ( from 0.626" to 2" )
PDP Precise diameter probe
Specifically designed for the nuclear sector, it prevents contamination of the tube material as a result of contact with the probe’s metallic parts. For the expansion of tubes with a diameter from 15,9 to 50,8 mm ( from 0.626" to 2" )