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Maus Italia - BundleCut Evolution Plus
Tube bundle cutting

BundleCut Evolution Plus

Band saw for the dismantling of tube bundle and recovery of heat exchanger tubesheets

For when it becomes impossible to partially retubing the tube bundle from a heat exchanger, Maus Italia proposes the BundleCut band saws for the rapid, safe and ecological retrieval of the tubesheet.

BundleCut has become ”Evolution Plus”. Years of product evolution have allowed a complete review of the design, enabling Maus Italia’s band saws to be even safer, better performing, more precise and state-of-the-art. Thanks to the high level of cleanness in the cut, the BundleCut facilitates and speeds up the recovery of the tubesheet without damaging its holes.

  • Version 2000 for tubesheet up to 78” (2000 mm)
  • Version 3000 for tubesheet up to 118” (3000 mm)
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Precise and clean cut

The tube stubs, with no deformities or metallic burrs, are removed easily without damaging the tubesheet holes

Smart cutting

The possibility to continuously control the speed of descent of the cutting arc allows maximum efficiency without compromising the life of the blade

High safety

The photoelectric barrier, if crossed by the operator, stops the blade automatically to ensure maximum safety in the cutting zone

High productivity

Thanks to the user friendly and the speed and precision of the cut, it is indispensable for heat exchanger maintenance workshops

Healty environment

The elimination of harmful gases generated by traditional flame cutting and the removal of cutting dust with a grinder make the work environment healthy

High strenght

It can be used for the simultaneous cutting of the shell and the bundle as well as the cutting of solid rounds

Precise and clean cut with all materials with "smart cutting" technology

Thanks to the user friendly and the speed and precision of the cut, it is indispensable for heat exchanger maintenance workshops

Innovations and features

From extraordinary to revolutionary in 4 key points

BundleCut Evolution allows rapid and clean separation of the tubesheet from the rest of the bundle.

Blade rigidity control

The blade guides, operator-adjustable using a hydraulic device, always remain alongside the tube bundle during cutting, ensuring the correct and continuing rigidity of the blade without requiring the machine to be stopped.

High rigidity in the sliding system

Thanks to pairs of profiled recirculating ball linear guides with high load capacity, the vertical movement of the arc is extremely fluid and rigid. The integrated greasing system extends times between maintenance.

Compact transmission

The use of transmission chains on the movement of the lifting cyclinders reduces the overall dimensions of the BundleCut and the vertical stroke of the pistons, giving greater stability during a continuous and extremely clean cut.

Blade tension control

Automatic control of blade tension and total machine stop in case the blade breaks or falls from the flywheels.

Maus Italia - BundleCut Evolution Plus

Exclusive features

Maus Italia - BundleCut Evolution Plus
Smart cutting

The exertion of the blade during the cut is directly proportional to the variation in the section of the tube bundle: the operator's control of the speed of descent of the cutting arc and the speed of rotation allows maximum speed without compromising the life of the blade.

Maus Italia - BundleCut Evolution Plus

Bundle press

In place of anchoring straps with ratcheting tensioner, Maus Italia proposes a device for the rapid locking of the tube plate. It comprises a vertical hydraulic press, controlled from the console, which, mounted on the base, allow a quick bundle positioning and clamping of Tubesheet in order to speed up also the bundle removal operation at the end of cutting operation.

Maus Italia - BundleCut Evolution Plus

Bundle support

Modular structure with a standard length of 4000 mm (13 ft) for supporting the tube bundle in front of the BundleCut with sliding wedges for adaptation to the diameter of the bundle to be cut. Customisable dimensions for shapes and lengths as needed.

Maus Italia - BundleCut Evolution Plus

Control panel

The ability to continuously control the speed of descent of the cutting arc allows maximum speed without compromising the life of the blade.