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Hydrex 5003 S
Hi-Tech ultra high pressure hydraulic system for controlled positioning of tubes (prior to welding) and probe (during tube expansion)Hydrex 5003 S is the 'full optional' version of series 5003, that Maus Italia has developed for typical usage in the nuclear sector.
In addition to what described for the base model, with the Hydrex 5003 S the following operations can also be performed:
- Exclusive application: "Tack expansion"
- Holding the probe in the fixed position during the expansion cycle by the Hydraulic anchoring device
Ultra high pression up to 5000 bar (72500 Psi)
Controlled positioning Tack expansion which provides the correct conditions for TIG welding (specific for nuclear applications)
Exclusive features
In addition to what described for the base model, with the Hydrex 5003 S the following items are also supplied:
Hydraulic Power Unit
Control console equipped with a 9” wide touch screen display for an intuitive control
of all operating parameters
Thanks to its last generation touch screen control panel, the Hydrex 5003 S ensures an extremely simple learning and daily use. Innovative software designed by Maus Italia facilitates the daily work.
Dedicated software for the continuous control of the set expansion pressure and the allowed tolerances.
SACA real calculator dedicated to the definition of the correct pressure, on the basis of the customer data.
Different applications, different devices
Probe holder HDP-4001 + PDP
- Ergonomic and lightweight
- Integrated remote controller (24v)
Probe holder HDP-4001 + PDP + 2TH-400
The 'double tube holder' includes two identical hydraulic expansion tools ( called 'noses' ) manufactured according to the customer data, mounted on the HDP-4001 probe holder through a steel bracket that assures a full freedom of adjustment. The expansion and anchoring of such noses will maintain the probe in longitudinal position, to ensure that both sides of the expanded portion will follow the design specifications, independently from the strength and the diligence of the operator.
HF-6000 (tack expansion)
HF-6000 is a portable hydraulic head with polymer ring expansion tool to avoid contamination during the locking process. The main function of this system is to lock the tubes into the desired position by making a careful approach to the tube-sheet hole, to ensure a reliable reference point with respect to the tube-sheet surface ( flush recessed or protruding ), thus providing the preconditions for a proper operation of a TIG orbitai welding unit.
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Hydraulic tool for pre-welding expansion tube locking in the heat exchangersControlled locking of the tube -
Right-angle rolling motor for the assembly of boilersRight-angle rolling motor
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