Maus Italia - BundleIN XT60
Tube bundle insertion

BundleIN XT60

Automatic hydraulic tube bundle inserter for heat exchangers, with patented COS system to compensate for crane oscillations on the Y axis

For heat exchanger manufacturers, the insertion of long and heavy floating tube bundles inside the shell is one of the most problematic steps in the assembly production cycle. With the BundleIN XT60, Maus Italia offers a machine which, if used in combination with a bridge crane, solves this problem quickly, correctly and safely.
The unique operation of the BundleIN XT60, based on the pulling of two steel ropes by two synchronised hydraulic jacks, allows the tube bundles to be inserted without length and weight limitations. Once the ropes have been attached to the shell, the BundleIN XT60 inserts the tube bundle at max a speed of 2m/min (6.5 Ft/min).
The considerable adjustable coaxial strength of up to 60 T (132200 Lb) push the tube bundle inside the shell without shocks or dangerous impediments.

  • Pushing force up to 60 T (132200 Lb)
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Maus Italia - BundleIN XT60

Innovative insertion operation permits to be used on bundle of any size

Complete management of tube bundle insertion parameters to allow a constant no-load speed of up to 2 m/min (6.5 Ft/min)

Tube bundle insertion

Exclusive features

Innovative insertion operation that makes the dimensions of the tube bundle non-binding (length, diameter, tubesheet thickness and weight).

High safety - Pulling force configuration

The BundleIN XT60, via a control system, limits the pulling force according to the diameter of the ropes used, always permitting the maximum possible strength to be reached in accordance with safety regulations.

The positioner

System with two servo-assisted hydraulic axes, Fitted with the COS system to compensate the oscillations from the bridge crane.

Remote control

Allows the operator to carry out the principal manoeuvres in either manual or automatic mode, remaining close to the operating area whilst in total safety.

High strenght

Great pulling force up to 60T ( 132200 Lb ) ( adjustable ) able to push the tube bundle inside the shell without shocks or dangerous impediments.

The patented COS system to compensate the oscillations from the crane on the Y axis

COS

The patented COS system enables the Bundle XT60 to carry out a rapid, safe and quality insertion, compensating for inevitable oscillations due to the movement of the crane during the insertion manoeuvre.
With the patented COS system, the loads generated by the oscillations of the tube bundle generated during the crane movement, are absorbed by the Bundle XT60 , safeguarding the integrity of the wheels and enabling easy sliding over the floor.

Maus Italia - BundleIN XT60
Heat exchangers production and maintenance

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