MA 2501

The automated rolling cycle reaches levels of productivity and quality that are incomparable with those attained by traditional systems. Total control over both the torque and the size of the tube allows you to highlight and configure the phases of the process during rolling expansions, thus optimizing work times. A second advantage of this revolutionary technology is the considerable reduction in the tool wear. Complete and detailed reports and storage of data in real time.

Automatic tube end facing

This completely automatic system can be used for removal of excess material as well as welding preparation. The automatic tube end facing system includes compensation for the deformation of the tube sheet, optimizing the process from both a qualitative and a productive point of view.

Automatic grooving (optional)

The completely automatic system can be used for creating grooves inside the tube sheet holes. The automatic cycle, complete with management and control program for the level of wear of the tools, is already programmed and only needs input of the feed speed parameters.

Automatic welding (optional)

This operation is fully automatic so as to ensure complete control of the quality and geometry of the weld puddle. Automated centering and positioning, welding and arc quenching are completely controlled by the CNC. Maus Italia has also supplemented its CNC systems with the AVC system for the automated management of the electrode/work piece distance, ensuring an even more expert performance.

The continuous and growing demand for documentation suitable for certifying the overall quality of a company is met by complete and detailed data storage. The MA 2501's automatic rolling operation with torque control allows you to highlight and configure all the phases of the process which are recorded and monitored on a digital report file, guaranteeing complete traceability of each operation without the possibility of errors.

Unique FOCS3 centering system

The unique FOCS3 centering system is a self-learning electropneumatic device for automatic tubes centering and correction. This device is controlled by software exclusively designed by Maus Italia.

Detection and display of the distance to the tubesheet using a class 1 laser device ( centring precision to 0,05 mm / 0,002" ). Rapid detection of work piece zero, calculation and storage of the grid location of the holes in the tube sheet. Measurement is performed by a class 1 laser system.

Revolutionary operation on 3 axes

The remarkable uniqueness of the MA 2501 is in its capacity to work simultaneously on 3 axes: horizontal, vertical and transverse.

The hydraulic power-assisted base

The proper alignment of the machine with the tube sheet is fundamental for the quality of the finished piece. Thanks to the hydraulic power-assisted base, which is optional on the MA 2501, the concept of the work piece zero, typical of traditional machine tools, is revolutionized by bringing the machine to align with the work piece.
With the power-assisted hydraulic systems installed on the machine, it is possible, in minutes, to move the machine along the three dimensions and, in tandem with the FOCS3 feeler, perform a correct alignment of the tube sheet zero with the CNC program.