Maus Italia - Quadrol MRP EH
Electric rolling motor

Quadrol MRP EH

Hi-tech hydro-mechanically expansion system for tube expanders with parallel rolls

This systems is dedicated to expand the tubes wherever it is necessary to minimize tube elongation and its related stress for obtaining a perfect homogeneous contact between tube and tube-sheet along the entire expansion length.

The Quadrol MRP-EH is available in two models:

  • Quadrol MRP EH 35 - For external tubes diameter range up to 31,8 mm (1.1/4")
  • Quadrol MRP EH 100 - For external tubes diameter range up to 57,1 mm (2.1/4")
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Maus Italia - Quadrol MRP EH

Parallel rolls expansion advantage is the reduction of tube internal stress.

Better quality of the contact between the tube and tubesheet perfect in nuclear sector.

Parallel rolls tube expansion

Traditional tube expanders have a “feeding angle” which, due the friction between the tube and rolls, generates an “auto-feeding” of the conical part of mandrel with the consequent expansion of the tube. The “auto-feeding” cannot be controlled, therefore it generates stress on the wall of the tube to be expanded.

On the contrary with “Parallels Rolls” tube expanders, the feeding of the mandrel is hydraulically controlled by a system , regulated by the equipment QUADROL MRP-EH. Since the mandrel feeding speed is controlled ( it can be reduced or increased independently from the rotation of the mandrel ) the result is high reduction of the stress of the expanded tubes. The working time is reduced: mandrel feeding speed can be increased during the first part of the expansion and reduced only during the final part of the expansion, once the tube wall thickness is effectively reduced.

Parallel rolls expansion advantages

  • High productivity
  • Quality of the expanded product
  • Reduction of the tubes elongation (particularly for thin tubes)
  • Better quality of the contact between the tube and tubesheet by a perfect cylindrical expanded shape in the tube ID
  • Reduction of residual internal stress
  • Significant reduction of quantity of required tools

Quadrol MRP EH Exclusive features

The Quadrol MRP-EH system is for tube rolling where a very high precision is needed, the parallel rolls technology also prevent the tube elongation caused during the wall reduction and the relative stress in the tube.

  • Variable speed brushless low voltage motor is installed on the rolling head
  • Revolutionary dedicated sensor to control the expanded diameter
  • Possibility to control the mandrel feeding speed directly on the main controller
  • Articulated arm equipped with "zero gravity system"
  • Possibility to save the machine setting program on external memory support
  • Possibility to save expansion data report
Maus Italia - Quadrol MRP EH

Quadrol MRP EH system

PLC digital control system

The PLC program measures the tube diameter after expansion to achieve an absolute precision of reached tube diameter and the end of rolling process.

  • Usefull USB port for data export and saving

Innovative rolling head

Brushless rolling motor with hydraulic cylinder and linear detector of mandrel position. Remoted control buttons for start/stop expansion cycle and quick adapter for tube expander connection.

Articulate arm with "Zero gravity system"

The articulated arm supports the weight of the rolling head and absorbs the torque generated during expansion, removing completely the operator effort and increasing the productivity.

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